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Process Engineer, Powder

Fort Worth, TX 76177

Posted: 09/15/2025 Industry: None Job Number: 1705615

Job Description


Job Title:

Process Engineer, Powder

Location:

N. Fort Worth, Texas




Position Overview:

The Process Engineer, Powder will be an integral part of the team designing and building a new metal, alloy, and magnet-making facility. This is a rare opportunity to have a central role in the development of a greenfield advanced manufacturing facility and helping to define the future of American manufacturing. The ideal candidate will have hands- on experience in controlling metal powder production processes such as powder conveyance, hydrogen decrepitation, jet milling, classification, blending, quality control and other related powder processing techniques. The Process Engineer must be comfortable with equipment fault diagnosis, process development, PLCs, and P&ID. 




Position Responsibilities:
  • Member of the Production Engineering team. Work with production team members of upstream and downstream processes to execute the products for customers.
  • Work with procurement, vendors, maintenance, operators, and other team members on equipment specification, design reviews, and commissioning of new plant.
  • Contribute to EHS risk assessments, HAZOP studies, and regulatory compliance.
  • Plan, execute, and assist with process, and procedure development for hydrogen decrepitation (HD) furnace, Jet milling, dry grinding and powder blending.
  • Work closely with the NPI team in new process development and deployment in industrial scale.
  • Provide technical training and support to the production team and technicians on process knowledge.
  • Evaluate customer requirements and work in partnership with broader manufacturing and engineering teams to define process control plans to meet customer specifications.
  • Monitors and directs changes to key operating parameters under area of responsibility driving to achieve high yield, consistent product quality, and minimal EHS impacts.
  • Supervise the daily use of quality control procedures, driving initiatives to ensure stable and efficient powder processing operations.
  • Investigate and resolve equipment and quality issues within HD furnace, Jet Milling and subprocesses, working with QA, production, and customer service to address any product quality or customer complaints.
  • Document and disclose intellectual property and assist in patent filing preparation and defense.
  • Other duties, as assigned.




Basic Qualifications:
  • BS degree in Metallurgy/Materials Science, Mechanical, Chemical Engineering, Chemistry, or related field.
  • 3-5 years’ experience in metal powder processing with industrial scale processes and equipment.
  • Deep understanding of powder metallurgy processes for part manufacturing and powder quality control fundamentals such as particle size distribution (PSD), particle flowability, particle agglomeration, and more.
  • Knowledge and experience in gathering and tracking process control information for SPC.
  • Problem solving experience (FMEA, 8D, A3, Root Cause Analysis etc.).
  • Excellent written and verbal communication skills.
  • Experienced user of Microsoft Office suite.
  • Valid Driver’s License and good driving record are required to drive company vehicles on property.




Desired Qualities:
  • 5+ years of experience of industrial experience powder manufacturing, processing, and/or conducting powder metallurgy processes.
  • Deep technical knowledge of metal powder pulverization and hydrogen furnace operation.
  • Practical experience of the process safety associated with metal powder processing.
  • Experience with SAP.
  • Ability to identify and solve problems and convince others (management down to operators) that your solution is the right one.
  • Experience with programming, and process control operations; P&ID, PLC, CFD, MATLAB, Python, Mini -Tab, AutoCAD/SolidWorks.

Meet Your Recruiter

Lisa Leslie

I have many years of experience in the recruitment industry, my passion lies in creating meaningful connections- not just filling roles, but aligning people with opportunities that support long term growth and success. I bring 100% dedication to everything I do and take pride in building strong, mutually beneficial relationships with both clients and candidates. My goal is always to match the right talent with the right opportunity- focusing on alignment, impact and long term success. I've had the privilege of partnering with a diverse range of companies and professionals across multiple industries, including Engineering, Supply Chain, HR, Construction and Industrial manufacturing. Every recruitment project is a opportunity to learn, grow and create real value. Helping people is more than my job - its my WHY.

 

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About Fort Worth, TX

Ready to embark on an exciting career journey in Fort Worth, Texas? Explore our job listings in this vibrant city known as the 'City of Cowboys and Culture.' Fort Worth offers a perfect blend of rich Western heritage and modern amenities, making it an ideal destination for job seekers looking for growth opportunities and a high quality of life. From the iconic Fort Worth Stockyards to the world-renowned Kimbell Art Museum, there is something to enchant everyone here. Indulge in mouthwatering Tex-Mex cuisine, catch a show at the Bass Performance Hall, support the revered Fort Worth Symphony Orchestra, or cheer on the Dallas Cowboys at AT&T Stadium. Come discover why Fort Worth is the perfect place to take the next step in your career and experience its irresistible charm firsthand.